Career

Core Responsibilities:

• Production Planning & Scheduling: Develop and manage daily and monthly production schedules to meet output targets, while also ensuring sufficient raw material (PP tape) availability.
• Quality Control: Monitor the quality of the woven fabric and finished bags, ensuring they meet internal and customer specifications. Review quality control reports and address customer complaints related to quality.
• Team Management: Supervise, train, and motivate a team of loom operators and other floor staff. Maintain a positive work environment and manage manpower planning according to production needs.
• Equipment Maintenance: Oversee the maintenance and upkeep of looms and other related machinery to minimize downtime and maximize productivity. This includes both preventive and corrective maintenance.
• Inventory & Material Management: Monitor daily stock levels of fabric and finished bags, and review material consumption reports to ensure cost-effectiveness.
• Reporting & Documentation: Prepare daily production reports, including cutting and wastage reports. Maintain records and documentation as per quality management systems like ISO standards.
• Process Optimization: Work to enhance productivity and reduce waste by monitoring processes, adjusting schedules as needed, and ensuring the overall efficiency of the loom section.

Key Skills and Qualifications:

• Experience in a loom or weaving department, preferably within the PP woven bag industry.
• Strong knowledge of various types of looms and the PP woven bag production process.
• Excellent leadership, communication, and problem-solving skills.
• Familiarity with quality management systems.
• Ability to read and analyse production reports and data.
• Supervisory experience is essential.

A Quality Control Incharge ensures products meet standards by overseeing all quality operations, managing the QC team, and implementing quality assurance practices. Key responsibilities include setting quality standards, inspecting raw materials and finished products (for aspects like strength, UV resistance, and stitching), and maintaining documentation and reports. The role also involves continuous process improvement, staff training, and collaboration with other departments like production and supply chain. 

Key responsibilities:

• Quality Assurance and Control: Implement and manage quality control and assurance processes throughout production to ensure bags meet internal and customer specifications.
• Team Management: Lead and mentor the quality control team, monitoring their performance and ensuring adherence to quality standards.
• Inspection and Testing: Conduct and oversee in-process and final product inspections, testing for critical parameters such as tensile strength, tear resistance, water resistance, UV resistance, and dimensional accuracy. This also includes inspecting raw materials like polypropylene resins and verifying compliance from suppliers.
• Process Improvement: Identify and implement new techniques to improve production processes, reduce waste, and enhance overall product quality.
• Documentation and Reporting: Maintain accurate records, create inspection reports, and analyse data to identify deviations and drive corrective actions.
• Training: Develop and conduct training programs for staff on quality systems, procedures, and best practices to ensure consistent quality output.

Required skills and qualifications:

• Education: A degree in a related field such as quality control, engineering, or business management is typically required.
• Experience: Several years of experience in a quality control role, preferably within the plastics or woven sack industry, is often necessary.
• Technical Knowledge: Proficiency in quality testing methods and a thorough understanding of the PP woven bag manufacturing process, including extrusion, weaving, and stitching, are crucial.
• Soft Skills: Strong leadership, communication, organizational, and problem-solving skills are essential.

loom operator is responsible for operating and monitoring circular loom machines to produce woven polypropylene fabric rolls for bags. Key duties include machine setup, monitoring, quality control, performing minor repairs, and ensuring production targets and safety protocols are met.

Key responsibilities:

• Machine operation: Operate the circular loom to weave polypropylene tapes into fabric rolls, adjusting speed, tension, and other settings for optimal performance.
• Setup and monitoring: Set up the machine for each production run and continuously monitor its operation to ensure a smooth and consistent weaving process.
• Quality control: Inspect the woven fabric for defects like broken tapes or inconsistent weave, maintaining specific quality standards for fabric width, density, and GSM (grams per square meter).
• Maintenance and troubleshooting: Perform minor maintenance tasks, such as replacing worn-out parts like bobbins, needles, or shuttle belts. Stop the machine immediately if major defects or malfunctions are detected and report them to a supervisor or maintenance team.
• Safety and record-keeping: Adhere to all safety protocols and company policies. Maintain accurate records of machine operations, production output, and any downtime.
• Teamwork: Collaborate with production supervisors, maintenance staff, and quality control teams to meet production targets and resolve issues.

Job Summary:

The Tape Plant Operator is responsible for overseeing the production of polypropylene (PP) tapes used in the manufacturing of woven bags. The role involves operating, monitoring, and maintaining tape extrusion and related machinery, ensuring consistent quality, and optimizing production efficiency.

Key Responsibilities:

• Operate and monitor tape extrusion machines, including die heads, rollers, and winding systems, to produce high-quality PP tapes.
• Adjust machine settings (speed, tension, temperature) to maintain required tape specifications and quality standards.
• Conduct routine inspections of raw materials, semi-finished, and finished products to ensure compliance with product specifications.
• Perform minor maintenance and troubleshooting on extrusion machines, rollers, and auxiliary equipment.
• Record production data including machine performance, material consumption, and output quantities.
• Identify and report any machine malfunctions or production issues to the maintenance or production supervisor.
• Ensure adherence to safety standards and company policies during all production activities.
• Collaborate with quality control and production teams to maintain product consistency and efficiency.
• Assist in the setup and start-up of new machines or production lines as required.

Required Skills & Qualifications:

• Proven experience as a Tape Plant Operator or similar role in PP woven bag/manufacturing or polymer extrusion industry.
• Good knowledge of tape extrusion processes, machinery operation, and control systems.
• Ability to read technical drawings, process parameters, and machine manuals.
• Hands-on experience in machine troubleshooting and basic maintenance.
• Strong attention to detail, problem-solving skills, and commitment to quality.
• Ability to work in a fast-paced manufacturing environment and meet production targets.

 

A printing operator in a PP woven bag manufacturing company is responsible for operating and maintaining printing machines, such as flexographic presses, to apply (Stereo) logos and text to PP woven bags. Key duties include machine setup and calibration, monitoring quality control to ensure specifications are met, and performing routine maintenance and troubleshooting to prevent downtime. 

KEY SKILLS AND COMPETENCIES:

• Knowledge of printing processes and color matching.
• Ability to read production orders, technical drawings, or work instructions.
• Mechanical aptitude for minor troubleshooting and adjustments.
• Attention to detail and commitment to quality.

Job Summary:
The Lamination Operator is responsible for operating lamination machines to apply protective or functional layers on polypropylene (PP) woven fabrics used in bags and FIBC products. The operator ensures smooth lamination, high-quality output, and adherence to production schedules.

Key Responsibilities:

• Operate lamination machines to apply coatings or laminates on PP woven fabrics as per specifications.
• Set up machines, adjust temperature, pressure, speed, and other parameters to ensure uniform lamination.
• Monitor the lamination process to maintain quality, prevent defects, and minimize material waste.
• Inspect laminated fabrics for defects such as bubbles, wrinkles, uneven coating, or adhesion issues.
• Perform routine cleaning, maintenance, and minor troubleshooting of lamination machines.
• Record production details, including output, machine settings, and material usage.
• Collaborate with production and quality control teams to meet daily targets and ensure product compliance.
• Follow all safety guidelines and company policies when handling machines, adhesives, or chemical coatings.
• Report major machine issues or lamination defects to the maintenance team for resolution.

Required Skills & Qualifications:

• Proven experience as a Lamination Operator in PP woven bag or similar industries.
• Knowledge of lamination processes, machines, and materials used in industrial fabrics.
• Ability to monitor and adjust machine parameters for consistent quality output.
• Strong attention to detail and ability to detect defects in laminated fabrics.
• Basic knowledge of machine maintenance and troubleshooting.
• Awareness of safety standards in industrial lamination operations.

Preferred Qualifications:

• Experience with different types of laminates, coatings, and adhesives for PP woven fabrics.
• Familiarity with quality control parameters for laminated products.
• Experience in high-speed lamination lines.

Physical Requirements:

• Ability to stand for long periods and operate lamination machinery continuously.
• Ability to handle rolls of PP woven fabric safely.

A blown film plant operator in a PP woven bag company operates and monitors extrusion machinery to produce plastic film, sets up machines, performs quality checks, troubleshoots minor issues, maintains a clean and safe work area, and records production data. The role requires a minimum 2+ years of experience in blown film extrusion, and a good understanding of safety protocols. 

Key responsibilities:

• Operate and monitor multilayer or monolayer blown film extrusion machines.
• Set up the machine according to production requirements and adjust parameters for optimal film quality.
• Perform quality control checks on the extruded film to ensure it meets standards.
• Troubleshoot and resolve minor mechanical or process issues as they arise.
• Maintain a clean and safe work environment, adhering to all safety rules and policies.
• Record and report production data accurately.
• Collaborate with maintenance and other teams to ensure smooth operation.